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Zero-Truss Steel Arch · 1.2mm HDG

18m (60ft) Ultra-Wide Frameless Corrugated Steel Arch Depot - 40ft Container Base

Ultra-wide 18m frameless arched depot providing 220 m² (2,368 sqft) of unobstructed interior floor area. Engineered for dual-lane haul road maintenance, military vehicle staging, and bulk chemical storage.

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18m (60ft) Ultra-Wide Frameless Corrugated Steel Arch Depot - 40ft Container Base
Verified Category Reference: FRAMELESS STEEL ARCH CONTAINER SHELTERS
Clear Span Width
18m (60ft)
Modular Length
12.2m (40ft ISO Container)
Wind Code Standard
Certified Site-Specific ASCE 7 / EN
Fire Safety Standard
Class A1 / DIN 4102 B1 Compliant
Comprehensive Technical Brief

Functional Purpose & Operational Capability

Ultra-wide 18m frameless arched depot providing 220 m² (2,368 sqft) of unobstructed interior floor area. Engineered for dual-lane haul road maintenance, military vehicle staging, and bulk chemical storage.

Spatial Geometry & Volumetric Clearances

Clear span of 18m (60ft) by 12.2m (40ft) length. Central apex rises to 7.2m, creating immense open cubic capacity with zero roof truss drop.

Materials Metallurgy & Flame Retardancy

Class A1 non-combustible building material. Heavy 1.2mm Galvalume steel resists acid mine drainage vapors and desert salt winds for over 50 years.

Wind & Snow Load Engineering Certification
Structural calculations verify stability under 150 km/h wind speeds and 1.8 kN/m² snow surcharge under ASCE 7-16.
Technical Parameters

Engineered Data Sheet & Erection Specifications

Precision dimensions, material metallurgy, and field logistics parameters for Model frameless-steel-arch-18m-span-40ft.

Clear Span Width18m (60ft)
Building Length12.2m (40ft ISO Container)
Erection Timeline & CrewCompleted in 3 days by 4 technicians with mobile boom lift and on-site arch curving machine.
Fire Safety RatingClass A1 non-combustible building material
Corrosion ProtectionISO 1461 Hot-Dip Galvanized / Galvalume AZ180
Wind & Snow CalculationStructural calculations verify stability under 150 km/h wind speeds and 1.8 kN/m² snow surcharge under ASCE 7-16.
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Engineering Blueprints & CAD Section Details PE Stamped

Structural Cross-Section & Connection Topology for 18m (60ft) Ultra-Wide Frameless Corrugated Steel Arch Depot - 40ft Container Base

Every Champion project is manufactured strictly from CNC-driven CAD/CAM fabrication packages. Structural nodes, chord junctions, baseplate anchor details, and membrane tensioning tracks are analyzed under finite element analysis (FEA) to confirm full compliance with international building codes.

Standard Engineering Parameters:
  • Engineered Span: 18m (60ft) 100% column-free interior width
  • Structural Material: Heavy Q355B Hot-Dip Galvanized Structural Steel or Galvalume Coil
  • Design Standards: Certified to ASCE 7-16, AISC 360, and Eurocode EN 1993
18m (60ft) Ultra-Wide Frameless Corrugated Steel Arch Depot - 40ft Container Base Engineering CAD Blueprint
DWG / REVIT / STEP 3D COMPLIANT
Material Science & Metallurgy

Architectural PVDF Membrane Engineering Matrix (750g – 1400g/m²)

Pre-stressed, anti-wicking, low-creep architectural textiles engineered with multi-layer PVDF/PVF lacquering for self-cleaning performance, UV shielding (UPF 50+), and permanent flame retardancy.

Areal Weight Membrane Grade Tensile Strength (Warp/Weft) Tear Resistance Light Transmittance Temperature Range Fire Retardancy Standard Primary Industrial Role
750 g/m² Architectural PVC/PVDF 3000 / 2800 N/5cm 380 / 350 N 15% Translucent -30℃ ~ +70℃ DIN 4102 B1 / NFPA 701 Event Marquees, Canopy Sidewalls, Sailcloth Roofs
850 g/m² Heavy Duty Blockout PVDF 4000 / 3500 N/5cm 500 / 450 N 0% (100% Blockout) -40℃ ~ +70℃ DIN 4102 B1 / M2 / B-s2,d0 Standard Industrial Warehouses, Aluminum Clear Span
900 g/m² Reinforced Industrial Grade 4500 / 4000 N/5cm 550 / 500 N 10% Translucent -40℃ ~ +70℃ DIN 4102 B1 / NFPA 701 Container Mounted Shelters, Heavy Logistics Bays
1000 g/m² Extreme Weather Mining Grade 5000 / 4500 N/5cm 620 / 580 N 8% Translucent -45℃ ~ +75℃ DIN 4102 B1 / AS 1530 Mining Operations, Aggregate Domes, Salt Sheds
1100 g/m² High-Pressure Air Dome Membrane 5500 / 5000 N/5cm 750 / 700 N 12% Diffuse Glow -40℃ ~ +70℃ DIN 4102 B1 / EN 13501 Cable-Net Air Domes, Sports Arenas, Eco Storage
1200 g/m² Permanent Architectural PVDF/PTFE 6000 / 5500 N/5cm 850 / 800 N 8% Controlled Lux -50℃ ~ +80℃ Class A1 / DIN 4102 B1 Aviation Hangars, Permanent Terminals, Sports Stadiums
1400 g/m² Ultra-Heavy Marine & Blast Shield ≥7000 / 6500 N/5cm 1100 / 1000 N 0% Total Solar Block -50℃ ~ +85℃ DIN 4102 B1 / UL 94 V-0 Port Bulk Cargo, Military Fortified, Chemical Containment
✔ All membranes certified DIN 4102 B1, NFPA 701, and EN 13501-1 Class B-s2,d0
✔ 15-Year Pro-Rata Warranty with zero degradation under extreme coastal salt-spray
✔ Dual-layer thermal insulation liner options (R-12 to R-24) available across all weights
Field Construction Protocol

Engineered 8-Step Installation Methodology for 18m (60ft) Ultra-Wide Frameless Corrugated Steel Arch Depot - 40ft Container Base

Rapid deployment methodology requiring zero on-site welding. Modular bolted connections reduce field erection schedules by up to 70% compared to conventional structural steel.

01

Topographical Survey & Grid Staking

Laser level and total station establish precise axial centerlines, column offsets, and elevation datums across the clear-span foundation grid.

02

Base Plate Anchoring & Torquing

Heavy cast-in base plates, chemical anchor studs (Grade 8.8), or helical earth anchors are drilled and torqued to specified kN pullout resistance.

03

Ground Truss Assembly & Lacing

Space-frame chord segments, web lacing members, and connection gusset plates are assembled and bolted flat on grade prior to hoisting.

04

Synchronized Crane Hoisting

Mobile cranes elevate paired structural truss arches into vertical position; temporary stabilizing guy wires maintain plumbness and stability.

05

Purlins, Struts & X-Cable Bracing

Longitudinal purlins, eaves struts, and pre-stretched galvanized X-bracing cables are torqued into place to form a rigid 3D spatial diaphragm.

06

Keder Membrane Track Tensioning

High-tenacity PVDF roof panels are pulled through integrated aluminum extrusion tracks and mechanically tensioned via ratchet catenary winches.

07

Endwalls, Megadoors & Flashings

Hard-wall panels, vertical-lifting Megadoors, motorized louvers, perimeter rainwater gutters, and architectural flashing trims are sealed.

08

FEA Pre-Stress Torque Audit & Signoff

Calibrated torque audit of all structural fasteners, ultrasonic weld verification, membrane pre-stress tensiometer inspection, and handover documentation.

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